Factory insulated composite systems

Factory insulated composites present essentially similar final weatherproofing and insulation characteristics to built-up systems. However the entire cladding system consisting of liner sheet, insulation and external sheet, is delivered to site pre-assembled through either adhesively bonding or a continuous foam-bonding operation. Due to the support offered by the solid insulation, flat or semi-flat profiles are often used.

Composite panels consist of two profiled sheets with a factory-foamed or bonded core. The profiles and core act together structurally, with the core taking the resultant shear forces. Roof panels tend to be profiled and usually replicate most of the common profile shapes. Wall panels can be smooth or lightly profiled since the external face is fully supported by the core. The internal lining sheet of a composite panel is generally lightly profiled. Composite panel systems frequently incorporate factory-applied edge seals and anti-condensation seals.

Façade systems are designed with aesthetics in mind and are used solely on walls. Façade panel systems are manufactured with finite dimensions in both main axes. They consist of two sheets of steel with a factory foamed or bonded core. The faces of the panels are usually flat, but can incorporate a small degree of surface texture. Panels are generally fixed to the main structure of the building using a secondary frame or grid system. Façade systems generally incorporate seals and gaskets between adjacent panels to provide a face-sealed system which will eliminate the ingress of water and reduce the movement of air.